This Maintenance- Engineer role in Maintenance team, will support the Maintenance Fucntion in Shift operations for attending Breakdowns / Preventive Maintenance at site.
Should be working in 3-shifts(rotation) as Shift Lead with Handling Manpower’s and keep the machines up and running.
To improve and maintain the OSF, MTBF & MTTR of all the equipment’s.
Support plant maintenance by co-ordinating, debugging, and resolving breakdowns.
Ensure proper RCA/project documentations and SOPs. To conduct Root cause analysis for recurring phenomena and implement CAPA for all the controls and automation failures.
Knowledge in SAP (Raising Pick List for Materials, PR creation, Notification Closing, PM & MM Modules)
Knowledge of Work permit system, Knowledge in Industrial Safe Practices, EHS and 5S will be added advantage.
To develop Maintenance information system to capture all shift wise occurrences and in turn builds up equipment history.
Responsible for day-to-day activities in Maintenance function like, Breakdown, preventive, predictive Maintenance
Technical knowledge related to
Gear Boxes and Motors
Flipping / Indexing Mechanism
Linear / Rotary Bearings / Screw Rods
Belts and Blowers
Understanding and work experience on Utilities like Compressors
Ensure and reinforce Clean and Safe Work environment by following the best practices of 3C & 5S.
Safety – Collaborate to achieve the target of Zero Accident in the site set by the company by identifying the potential hazards in the site and eliminating them, to carry out risk analysis for the activities performed / locations where the activities are performed and take appropriate countermeasures for the high risk and medium risk activities / locations, to continuously watch the shop floor and identify the near misses and hits and correct the situation before any accident occurs.
Basic Knowledge in Electrical Trouble Shootings and Circuit Reading
Knowledge in Printers and Drives
Understanding and work experience on Utilities like DG, Chiller unit, LPG, HSD and Power Distribution system
Monitor the use and inventory of spare parts, maintenance supplies and initiate re-ordering when necessary and reduce maintenance cost.
To implement 5S, KAIZENS in various equipment’s and record all improvements done (Maintenance related)
Execute improvement projects/activities at site. To identify new areas for import substitution with regards to spares of site equipment’s to control the R&M cost.
Participating in PMs and get the operation activities done with internal or vendor supports.
Contribute to change discussions (provide technical arguments)
Desired Skills / Exposure Area‘s
Working in Rotational Three Shift Management
Knowledge in Mechanical and Electrical Maintenance
Conveyors, Gear Boxes and Motors, Pumps, Pneumatic Systems, Screw Rods, Indexing Mechanism, Furnaces, Blowers, Belts, Chains, Solenoid Valves, Vacuum System, Burners etc
Printers (Ink & Label).
Hydraulics & Pneumatics Operated Machines
Hands on Experience on SPM’s
Knowledge of problem-solving methods like 5Why, 8D, RCA, FMEA.
Exposure in working with statuary requirements
Exposure of implementation of Preventive / Predictive / TBM
Having experience with various suppliers
Minimum Education and Qualification Required for the Position
Education: Diploma Mechanical / Machine Tool Maintenance & Repairs (MTMR)
Working Experience: Diploma min 3 years
Technical & Professional Knowledge: Auto ancillary / Process Industry